Use:
we designed 1050DS Automatic Deep Embossing and Stripping Die Cutting Machine, which is the greatest research and development and manufacturing of new equipment with a higher degree of intelligence.
This machine adopts numerous advanced pneumatic and servo driving processing technology from abroad. After the strict assembly quality control, it has advantage of simple operation and safe reliable.
It could deep embossing, creasing and die cutting after printing products, such as more than 80g/m2 paper, cardboard, corrugated paper below 4mm, pasting paper, laminating paper and so on.
Good quality and design makes machine work stably and safety when machine's speed reach 7500 sheets/h. This machine will provide you to enjoy the comfortable operation and faster return on investment.
Featrues:
1.Feeder/Feeding Section
The design of stacker preparatory stage was improved, it could use prepared car sheet piling. Also could use ordinary hydraulic car sheet piling to stacker directly. The machine has four suction nozzles and four sending nozzles in feeder, ensure feed smoothly. Adopt import screw air-blowing device, it could make the sheet send smoothly.
2.Feeding Positioning Section
The incline-type paper moving table top is more suitable to high-speed thin paper and location. Side location adopt dual purpose side device with pull guide and push guide, accounting to paper choose, it makes switch easier. It could switch front rise position arriving reduction of speed device, it is benefit of thin paper's location.
3.Deep Embossing/Die Cutting Part
Deep Embossing plate(Copper)
Die cutting plate
12 heated temperature areas in die cutting platform, they have timing pneumatic temperature controller function, each area can be controlled separately. It adopts hot embossing, hot bumps, hot indentation and so on. Hot press honeycomb is made by high strength heat-resistant material, it will be not transformation in high temperature. Hot press honeycomb knife and die cutting knife could be changed, so it achieves the switch of hot press function and die cutting function.
4.Stripping Section
A triple-interlocked-piece stripping device, action harmony, precision effectively, can effectively remove all kinds of special waste
5.Thicken Wall
Thicken wall could stress-tolerant 1000 ton, the embossing is clearer, the effect is better.
The whole wall is made of nodular cast iron, which is better than regular steel.
6.12 Temperature Control Section
The 12 independent heating areas are controlled by a PID system,which researched by our department. This system could control the temperature stably, ensure the temperature uniform in whole heating system, quick response, it could adapt complex electrochemical aluminum transfer effect.
7.Delivery Section
Delivery section add tester into security system. It is equipped with inset counter. Using subsection could adjust brush and sheet air-blowing device, so the finished product of delivery section could product stably. Gripper drive train expanded buffer device.
Other important features:
1. Pneumatic Clutch
The imported high quality pneumatic clutch reduces noise and minimizes impact when stopping the machine at a high speed.
2. Lubrication System
With a programmable lubrication system, the accurate control of PLC ensures balanced lubrication of the machine.
3. Air Pump
Adopt imported equipment, improve the stability of the machine, low noise, high performance, long service life.
4. Gripper and Chain
The grippers are made of special extra hard aluminum alloy, with anode treatment on the surface, ensuring accurate die cutting and embossing, ect. at high speed. The adjustment mechanism, patent design guarantees very accurate control. An imported chain is used for the main gripper transmission, with strength increased by 45% for accurate stability and prolonged life.
Main Parameters:
| Model |
1050DS |
| Max. Sheet Size |
1050×750mm |
| Min. Sheet Size |
400×360mm |
| Max. Cutting Range |
1040×720mm |
| Inner Chase Size |
1080×745mm |
| Die Cutting Steel Plate Size |
1080×736mm |
| Paper Thickness |
80-2000 g/m2 Cardboard |
| Corrugated paper≤4mm |
| Min. Grabbing-sheet Width |
9mm |
| Plastic Range |
0.1-2.0mm |
| Max. Mechanical Speed |
7500 sheets/h |
| Max. Die Cutting Pressure |
580T |
| Max. Feeding Pile Height |
1350mm |
| Max. Delivery Pile Height |
1200mm |
| Total Weight |
19.7T |
| Dimensions |
7400×4200×2100mm |
| Heating system |
12 heating areas, 40°C-180°C adjustable |
| Total Power |
20kw |
| Full Load Power |
42kw |
| Voltage Requirements |
380V 50Hz |
| Air compressor |
0.8Mpa, 0.36m3/min, 3kw |
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